Used Twin Screw Extruders for Sale
Meadoworks stocks a steady inventory of used twin screw extruders — including co-rotating and counter-rotating compounding machines from Coperion (Werner & Pfleiderer), Leistritz, Berstorff (KraussMaffei), Entek, JSW, and other industry leaders. Whether you're sourcing a twin-screw extruder machine for compounding, reactive extrusion, masterbatch production, or PVC processing, our team has the technical expertise to help you find the right used double screw extruder for your application.
Key Takeaways
- Two main configurations: co-rotating (most common, for compounding) and counter-rotating intermeshing (PVC, profile)
- Screw diameters range from 18mm laboratory units to 300mm+ production compounders
- L/D ratios typically run 32:1 to 60:1 — longer L/D enables more processing flexibility
- Top brands: Coperion ZSK, Leistritz ZSE, Berstorff ZE, Werner & Pfleiderer, JSW, Entek, Theysohn
- Used twin screw pricing spans $30K (lab/small lines) to $500K+ for large production compounders
What Is a Twin Screw Extruder?
A twin screw extruder uses two intermeshing screws rotating side-by-side inside a heated barrel to convey, melt, mix, and pump plastic material. Compared to single-screw extruders, twin-screws offer dramatically better mixing, more controllable shear, faster heat transfer, and the ability to handle difficult feedstocks like fillers, fibers, masterbatch concentrates, reactive systems, and PVC. They are the workhorse of the compounding, masterbatch, and reactive extrusion industries.
Twin screw extruders come in two basic configurations. Co-rotating twin screw extruders — where both screws rotate in the same direction — are the dominant choice for compounding, glass-fiber reinforcement, color masterbatch, polymer alloying, and devolatilization. They use modular, segmented screws that can be reconfigured for different processes and offer high throughputs at moderate residence times. Coperion ZSK, Leistritz ZSE, Berstorff ZE, and Werner & Pfleiderer are the iconic co-rotating brands.
Counter-rotating intermeshing twin screw extruders — where the screws turn in opposite directions — are the standard for PVC pipe and profile, where high pressure-building, low shear, and gentle heat input are critical. These are typically “closely intermeshing” designs from Cincinnati, Battenfeld-Cincinnati, Krauss Maffei, and Theysohn. When buyers search for a “double screw extruder” or “twin-screw extruder machine,” they typically evaluate screw diameter (mm), L/D ratio, motor horsepower, throughput rating, screw configuration, and downstream equipment included with the line.
Types of Twin Screw Extruders
Co-Rotating Twin Screw
Both screws turn in the same direction. The dominant choice for compounding, masterbatch, reactive extrusion, and devolatilization. Modular screw design enables process flexibility.
Counter-Rotating Intermeshing
Screws rotate in opposite directions with closely intermeshed flights. Industry standard for PVC pipe, profile, and tube extrusion where pressure-building and gentle shear matter.
Laboratory Twin Screw
Small-scale (15-30mm diameter) twin-screw extruders for R&D, formulation development, and small-batch compounding. Brands: Leistritz ZSE Mini, Coperion ZSK 18, Thermo Process 11.
High-Output Compounders
Large twin screws (90-300mm) running at high screw speeds and torque for production compounding, including engineering thermoplastics and highly filled compounds.
Devolatilizing / Vented Twin Screw
Twin-screws with multiple vent ports for removing moisture, monomers, and other volatiles — common in nylon, polycarbonate, and recycled-resin compounding.
Reactive Twin Screw
Specialized twin-screws designed as continuous chemical reactors — for grafting, polymerization, peroxide-initiated reactions, and crosslinking.
Top Twin Screw Extruder Brands
The twin screw extruder market is concentrated among a handful of European and Japanese specialists. Used machines from these brands hold value extremely well and have well-established U.S. parts and service networks.
Coperion (Werner Pfleiderer)
ZSK series is the global benchmark for co-rotating twin-screw compounding — sizes from ZSK 18 lab units through ZSK 380 production lines.
Browse Coperion (Werner Pfleiderer)Leistritz
ZSE series compounding extruders — widely used in U.S. compounding, masterbatch, and pharmaceutical extrusion.
Browse LeistritzBerstorff
(KraussMaffei Berstorff) ZE series co-rotating twin-screws — trusted in compounding and PVC processing for decades.
Browse BerstorffBattenfeld-Cincinnati
Counter-rotating conical and parallel twin-screws for PVC pipe, profile, and window compounds.
Browse Battenfeld-CincinnatiJSW
Japan Steel Works TEX series — high-torque co-rotating compounders used worldwide for engineering plastics.
Browse JSWKrauss Maffei
Counter-rotating PVC extruders and Berstorff-branded co-rotating compounders — one-stop source for both technologies.
Browse Krauss MaffeiLive Twin Screw Extruder Listings
Showing 4 live listings. Inventory rotates frequently — many machines sell before they hit our website.
What to Look For When Buying a Used Twin Screw Extruder
Inspect screws and barrels for wear
Twin-screw screws and barrels are wear items, especially on glass-filled or abrasive compounds. Measure barrel ID against original spec; check screw element OD. Replacement screw elements can run $1,000-$10,000 per piece on large machines.
Verify screw configuration is documented
Twin-screw value depends heavily on what screw elements (conveying, kneading blocks, reverse elements) are included. A bare-shaft machine without a screw set is dramatically less valuable. Ask for a full element list and photographs of the assembled screws.
Check the gearbox condition
Co-rotating twin-screw gearboxes are precision components running at high torque. Listen for unusual noise, check oil sample reports if available, and verify torque output meets your application's needs. Gearbox rebuilds are expensive.
Confirm motor and drive condition
Modern twin-screws use AC variable-frequency drives. Older DC drives may need replacement and are difficult to source parts for. Verify motor amps under load match the OEM nameplate.
Ask about downstream equipment
A complete compounding line includes a feeder set, vacuum venting, die, strand cooling tank, pelletizer, and classifier. A bare extruder requires expensive downstream investment. Get a clear inventory of what's included.
Confirm controls and recipe data
Modern compounding lines store recipes in the PLC/HMI. If you're buying for a similar product family, recipe transfer can save weeks of trial-and-error. Older machines may have obsolete controls that need updating.
Used Twin Screw Extruder Pricing Guide
Used twin screw extruder prices vary widely by screw diameter, L/D ratio, motor horsepower, brand, vintage, and what downstream equipment is included. The ranges below cover typical co-rotating compounding extruders — counter-rotating PVC twin-screws follow similar pricing logic.
| Configuration | Typical Used Price | Notes |
|---|---|---|
| Lab / development (18-30mm) | $30,000 - $90,000 | Coperion ZSK 18/26, Leistritz ZSE 18/27 |
| Small production (40-50mm) | $50,000 - $180,000 | Pilot-scale compounding, masterbatch development |
| Mid-range (58-70mm) | $100,000 - $300,000 | Workhorse compounding for color, additive concentrates |
| Production (75-90mm) | $150,000 - $500,000 | Engineering plastics, glass-filled compounds |
| Large production (110-160mm) | $300,000 - $1,000,000+ | High-output compounding lines, often complete with downstream |
| Counter-rotating PVC twin-screws | $40,000 - $300,000+ | Sized by output (lb/hr) for pipe / profile / siding lines |
Late-model machines from Coperion, Leistritz, Berstorff, and JSW command premiums of 25-50% over generic equivalents. A complete production line with feeders, vacuum venting, die, and pelletizer can double the bare-extruder price. Call 800-323-0307 for current pricing.
Frequently Asked Questions
What is a twin screw extruder used for?
Twin screw extruders are primarily used for compounding plastics — mixing additives, fillers, fibers, color, or impact modifiers into a base resin to create a custom plastic compound. Co-rotating twin-screws are also used for masterbatch production, reactive extrusion, devolatilization, and continuous polymerization. Counter-rotating twin-screws are the standard for PVC pipe and profile extrusion.
What is the difference between a single screw and a twin screw extruder?
Single screw extruders are simpler and cheaper, ideal for melting and pumping standard thermoplastics in film, sheet, pipe, and profile. Twin screw extruders use two intermeshing screws to deliver dramatically better mixing, faster heat transfer, controllable shear, and the ability to process difficult feedstocks like glass-filled compounds, reactive systems, and PVC. Twin-screws are the workhorse of the compounding industry.
What is the difference between co-rotating and counter-rotating twin screw extruders?
Co-rotating twin screws (both screws turning the same direction) are the standard for compounding, masterbatch, and reactive extrusion. They offer high throughput, modular screw design, and excellent mixing. Counter-rotating intermeshing twin screws (screws turning opposite directions) generate higher pressure with gentler shear and are the industry standard for PVC pipe, profile, and window compounds.
How much does a used twin screw extruder cost?
Used co-rotating twin screw extruder prices range from $30,000-$90,000 for laboratory units (18-30mm), $100,000-$300,000 for mid-range compounders (58-70mm), and $300,000-$1,000,000+ for large production lines (110-160mm). Counter-rotating PVC twin-screws range from $40,000-$300,000+. Brand, vintage, screw configuration, and downstream equipment included all affect pricing.
Which twin screw extruder brands does Meadoworks carry?
We regularly handle used twin screw extruders from Coperion (Werner Pfleiderer), Leistritz, Berstorff (KraussMaffei), Battenfeld-Cincinnati, JSW, Entek, Theysohn, and Cincinnati. Many machines come from compounders consolidating equipment or upgrading to new lines. Call 800-323-0307 for current availability.
What L/D ratio do I need on a twin screw extruder?
Most modern co-rotating compounders use L/D ratios of 32:1 to 48:1, with high-end devolatilization and reactive lines running 56:1 to 60:1+. Longer L/D allows more flexibility in screw configuration (more mixing zones, more vent ports). Counter-rotating PVC twin-screws typically use shorter L/D (around 22:1) given their gentler processing requirements.
Can I see a twin screw extruder running before I buy?
In many cases, yes. Many used twin-screws are still in place at the seller's facility and can be inspected and run before sale. Trial runs with your specific feedstock are sometimes possible. Contact us to arrange an inspection.
Looking for a specific twin screw extruder?
Tell us your screw diameter, throughput target, application, and brand preference. Many of the twin screw extruders we handle never make our public catalog — they sell from facility closures and capacity adjustments before listing.
Buying Guides & Resources
Twin Screw vs Single Screw Extruder Guide
Compare twin and single screw extruders for your application.
Read guideUsed Plastics Equipment Guide
Buying used plastics processing equipment, from extruders to molders.
Read guideHow Industrial Auctions Work
Buying compounding equipment at industrial auctions and plant closing sales.
Read guideRelated Equipment Categories
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Browse the full Meadoworks extrusion equipment catalog.
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About Meadoworks
Meadoworks has been the premier advisor to the global plastics and metals industries for over 50 years. As licensed auctioneers, licensed business brokers, and AMEA-certified appraisers, we offer equipment sales, auctions, appraisals, business brokerage, and financing. Browse the full used equipment catalog or call 800-323-0307.



