2019 Jwell CJWH-110

Additional Specifications

Jwell Sheet Extrusion Line Consisting of the Following: 1. Jwell Twin Screw CJWH-110 a. 110mm screw size b. Screw length/Diameter L/D 4 c. Maximum screw speed 450 rpm d. Siemens 630 kWatts Main motor with ABB Drive e. Henschel Gearbox 2. MAAG Gear Pump 3. Die #1 a. Width 1,830mm b. Opening from 2 to 6mm c. 10 heating zones d. Internal chrome plating 0.05mm HRC 60 to 65 e. Finish: Ra 0.02um 4. Die #2 a. Width 1,524 mm b. Opening from 2 to 6mm c. 8 heating zones d. Internal chrome plating 0.05mm e. Finish: Ra 0.02um 5. Die #3 a. Width 1,850 mm b. Opening from 6 to 14mm c. 8 heating zones d. Internal chrome plating 0.05mm e. Finish: Ra 0.02um 6. Calendar (3-Roll Stack) a. Roll diameter: 450mm b. Roll Length: 2,100mm c. Falk transmission with NSK bearings, Deublin rotational joints, Yaskawa motors and drives d. Inclined motorized exit conveyor: high temperature nylon belt, 2100mm width e. Roll temperature 35C up to 180C 7. Lamination stations a. 2 top lamination stands: 2,100mm width b. 2 bottom lamination film stands: 2,100mm width c. Electric brakes and tension controls for both Top and Bottom films 8. Embossing Station a. 3 rotating rolls on the TOP and 3 sliding rolls in the bottom 9. Water Tank a. Stainless Steel cooling tank material b. 10,000mm x 2,100mm, 500mm depth 10. Nip roll (Haul-Off), guillotine and edge knives a. Nitrile rubber surface b. Diameter 250mm x width 2,100mm c. 2,100mm width guillotine d. Yaskawa servo motor and drives, 4.4 kW 11. Accumulator and Winding a. Accumulator capacity 10 meters b. 4 winder units: maximum roll size 1,500mm diameter x 2,100mm width c. Yaskawa servo motor and drives, 4.4 kWatts 12. PLC controls a. Siemens TP1200 operation screen b. Yaskawa drives c. Schneider relay